Rhino Aluminium Panniers – KTM 1050/1090/1150/1190/1290/1390 (Exhaust Cutout 48/40 l)
548.00 € exc. Vat
Adventure-ready aluminium panniers engineered for strength, durability, and real-world travel.
Compatible with Heavy Duties KTM 1050/1090/1150/1190/1290 – Asymmetrical Pannier Racks with Exhaust Gap for stable and secure mounting.
We only produce 48/40 l panniers with exhaust cutout for KTM 1050/1090/1150/1190/1290.
All listed prices are for a set of two panniers.
For more details about the panniers please read this page.
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PANNIERS FEATURES
Every detail of our panniers is engineered for real-world adventure riding. From the materials we choose to the way each part is formed, welded, and sealed — everything is designed to protect your gear and perform flawlessly, no matter where the trail takes you.
PANNIERS OPTIONS
Because every rider and every motorcycle is different, we’ve created multiple configurations to fit your needs. Choose your perfect size, finish, opening system, and additional options — all built on the same Heavy Duties durability and precision.
Size
Our panniers come in three size options, designed to balance carrying capacity and motorcycle handling. Each set is built to optimize weight distribution and offer maximum practicality — from weekend rides to long-distance expeditions.
Color
All Heavy Duties panniers are finished to the same exacting standards, using electrostatic powder coating for superior resistance to corrosion, UV, and abrasion. Whether you prefer a raw aluminium look or a coated surface, every finish is built to last.
Lid Opening
Two lid configurations are available to suit different travel styles. Whether you prefer quick access during short rides or full removal for easy packing, both systems are built with Heavy Duties reliability and precision.
Extra Options
Upgrade your panniers with accessories designed for comfort, durability, and practicality. Every option is made from the same high-quality materials and tested in real travel conditions.
HEAVY DUTIES RHINO ALUMINIUM PANNIERS — STRONGER. SMARTER. SAFER.
Built for riders who demand the toughest aluminium motorcycle panniers, the Heavy Duties Rhino series combines advanced engineering, deep-drawn construction, and proven real-world durability. Designed for long-distance touring, off-road adventures, and extreme terrain, our Rhino panniers deliver maximum protection, waterproof reliability, and a perfect fit for today’s most popular adventure motorcycles.
Every Rhino pannier is meticulously crafted in the EU and engineered to withstand years of hard travel — from remote deserts to rocky mountain passes.
ENGINEERED FOR EXTREME DURABILITY
Our next-generation aluminium panniers use premium materials and manufacturing methods trusted by adventure riders worldwide:
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2 mm high-grade aluminium alloy reinforced with 14 precision bending lines for superior strength without unnecessary weight.
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Cold-formed, deep-drawn lid and base for increased rigidity, better waterproofing, and fewer weak welded corners than traditional panniers.
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Fully riveted and silicone-sealed base with an EPDM gasket, ensuring complete dustproof and waterproof performance in any weather.
This construction creates motorcycle panniers that are not only tougher — but last longer on demanding expeditions.
ADVANCED PROTECTION & SMART DESIGN
Every detail of the Rhino panniers is purpose-built for real adventure travel:
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Exclusive Rhino profile with reinforced edges for increased impact resistance.
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Mould-injected, 13-face high-density polyethylene corner protectors, designed in-house and fully replaceable.
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CNC-milled components, TIG-welded edges, and a clean, precise finish for perfect bike fitment.
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Integrated rounded strap holders for fast, secure attachment of luggage, dry bags, or camping gear.
- Engineered for a precise fit on Heavy Duties rack systems, guaranteeing maximum stability and optimal load distribution.
These design elements make Rhino one of the most durable and versatile adventure motorcycle luggage systems on the market.
INNOVATIVE QUICK-RELEASE MOUNTING SYSTEM
Our patented impact-release system is what truly sets Rhino panniers apart from conventional aluminium side cases.
The panniers:
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Lock securely onto steel racks using high-strength polyethylene brackets and 14 reinforced bolted points.
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Automatically release during a heavy impact to:
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prevent rider leg injuries,
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avoid bending or deforming the rack,
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protect the panniers from being crushed.
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The result is a safer, smarter, and more durable quick-release pannier system trusted by adventure riders around the world.
BUILT FOR REAL ADVENTURE TRAVEL
Whether you ride on-road or far off the beaten track, Rhino panniers are designed to handle the harshest challenges:
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Choice of locking system: Heavy-duty 1.5 mm laser-cut steel toggle latches with Rhino embossing OR Alterna-Latch Dual-Action Hinge Lock System (open both ways)
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One-key locking system for both panniers
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Compatible with a wide range of adventure and dual-sport motorcycles
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Designed, tested, and manufactured in Romania, EU
These are more than just motorcycle panniers — they are expedition-ready luggage built to survive real travel conditions.
CUSTOM FINISHES & COLOURS
Personalize your adventure luggage with factory colour options:
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Natural aluminium
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Black body / black lid
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Grey body / grey lid
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Mix-and-match combinations
For special custom colours, contact us at heavyduties@gmail.com or use our online form.
WHY RIDERS CHOOSE RHINO ALUMINIUM PANNIERS
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Built for strength, reliability, and long-term adventure
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Deep-drawn aluminium construction for maximum durability
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Waterproof, dustproof, and impact-resistant
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Trusted by riders on transcontinental expeditions
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Designed and manufactured in the EU
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Proven on thousands of kilometres of rough terrain
The Heavy Duties Rhino aluminium panniers are made for riders who push boundaries — and expect their gear to keep up, mile after mile.
| Weight | 30 kg |
|---|---|
| Panniers Color |
aluminiun color ,black coated ,gray coated |
| Lid Opening |
2 locks – removable lids ,1 lock and 1 hinge |
Dan Adorjan –
I have them in black, with 2 hinge locks, extreme protection and handles. The material used and build quality are premium, the panniers look like they can take on any riding conditions.
Excellent customer service and support, I highly recommend them.