KTM 1050/1090/1150/1190/1290 Exhaust Cutout 48/40 l Classic Aluminium Panniers
498.00 € exc. Vat
Adventure-ready aluminium panniers engineered for strength, durability, and real-world travel.
Compatible with Heavy Duties KTM 1050/1090/1150/1190/1290 Adventure – Asymmetrical Pannier Racks with Exhaust Gap for stable and secure mounting.
We only produce 48/40 l panniers with exhaust cutout for KTM 1050/1090/1150/1190/1290 Adventure.
All listed prices are for a set of two panniers.
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HEAVY DUTIES CLASSIC ALUMINIUM PANNIERS — BUILT TO WITHSTAND ANY ADVENTURE
Designed, tested, and perfected by riders for riders, our aluminium panniers are the result of years of real-world testing across continents. They combine rugged durability, functional design, and rider-focused engineering — so you can travel further, safer, and with confidence.
ENGINEERED FOR STRENGTH & RELIABILITY
• Premium 2 mm aluminium alloy with 14 precision bending lines delivers exceptional structural strength while keeping weight low.
• Deep drawn lid and bottom (cold-formed, not welded) increase resistance, improve waterproofing, and eliminate weak welded corners.
• Riveted and sealed base with silicone and an EPDM gasket ensures a dust- and waterproof seal, even in heavy rain or river crossings.
RIDER-FOCUSED DESIGN
• Exchangeable 13-face plastic corner protectors made from in-house mould-injected high-density polyethylene provide abrasion resistance and impact protection.
• CNC milled, TIG welded finish — every detail crafted for durability and precision.
• Integrated strap holders with rounded edges, designed to fit multiple strap sizes for quick gear attachment.
INNOVATIVE MOUNTING SYSTEM
• Our panniers lock securely to laser-cut steel racks using high-strength polyethylene brackets and 14 bolted points with thread lock.
• In case of a strong impact, the fixing system releases the pannier from the rack to:
• Protect your legs in a crash.
• Prevent the bike from bending the rack or crushing the box.
• Keep your panniers intact and usable after the fall.
SECURE & ADVENTURE-READY
• 1.5 mm steel toggle latch.
• One key lock system for both panniers — secure and convenient.
• Designed to fit a wide range of motorcycle models with specific rack setups.
CUSTOM FINISHES & COLORS
Choose between aluminium, black, or grey body and lid combinations. For custom configurations, contact us at heavyduties@gmail.com or use our contact form.
📈 WHY RIDERS CHOOSE HEAVY DUTIES PANNIERS
• Tested on rugged terrain around the world.
• Easy to mount and remove.
• Waterproof, dustproof, impact-resistant.
• Designed and made in the EU.
• Compatible with top adventure motorcycles.
Ideal for overland riders, RTW (Round-The-World) travelers, and adventure touring enthusiasts who need panniers that perform in the real world — not just on paper.
| Weight | 30 kg |
|---|---|
| Panniers Color |
aluminiun color ,black coated ,gray coated |
| Lid Opening |
2 locks – removable lids ,1 lock and 1 hinge |
svein.nordby –
I got my HD panniers including rack for my KTM 1290 super adventure (T) summer 2018. A number of different brands were considered during a long winter – the choice of HD was based on quality, usability, finish and cost. After 2 seasons of usage, under the often hard climate and weather condition in Norway, i have never ever regret the choice of these panniers. The set was easy to mount, based on the installation manual. The capacity of the boxes is fine, it’s convinient to strap extras on top of the boxes, they are easy to mount on/off, the quality and finish is superb and the look and fit on my KTM could not be better. The order process was outstandingly nice handled, they provide service at the highest level – any question was fully and quick replied.
I will for sure go for the same set of panniers for my next bike.
Jimmy –
Valises et supports achetés ensembles.
Ce n’est pas difficile, en terme de rapport qualité/prix, on ne fais pas mieux !!!
Les valises sont très solides, possible de les configurer comme on le veux, le rendu sur la moto est superbe.. si je devais en racheter, je choisirais les mêmes !
J’ai envoyé des mails pour ma commande et mon interlocuteur était très sympathique, tout s’est bien passé, de la commande à la livraison.
Environ 1 semaine de la Roumanie en France ce qui est très raisonnable !
N’hésitez vraiment pas, ces valises sont top !!!
Tommaso (verified owner) –
Installed my HD panniers on my KTM 1090. These are definitely the best set of panniers you could buy for several reasons:
1. They look beautiful.
2. They are well built.
3. The price is really good for what you get.
4. They fit perfectly.
5. As far as I know they are the only pair of panniers that let the KTM 1090 stay under 1 meter of total width once installed (all the majour brands are over 1 meter). –>> European law permits a maximum width of 1 meter for a motorbike (50 cm per side starting from the center of the veichle – no matter what your )!!!!
6. Last but not least, I had some problems with the shipment in Italy and the guys of HD have been enormously kind and helped so much to solve the situation. This is the kind of service everyone would love to experience. Thank you so much!
Tommaso.
Heavy Duties Team (store manager) –
Thank you very much for you kind words, Tomasso!
Stefan (verified owner) –
This is my second Heavyduties pannier set and they even got better. Build quality is great, weldings are clean and precise and last but not least – they come close to the look of adventure cases as i imagine them. In combination with a reasonable pricing that doesn´t let you feel the urge of robbing a bank, they come close to “outstanding”.
The mounting system is as clever as simple and so the panniers can be removed quickly if needed.
I hope that i will not be forced to test their crash-resistancy, but the used material and the look and feel ist trustworthy.
And on top a great thanks to the heavyduties-logistic-team for extremely quick processing of the order and rapid shipment – chapeau !
Erwin.L (verified owner) –
Ich bin mit dem Equipment sehr zufrieden. Weist eine hohe Qualität und Präzision auf. Bestellt hatte ich mir beiden packtaschen für die KTM 1290 super adventure. Mit dem Händler bin ich auch sehr zufrieden, reibungslose Abwicklung sowie top Kundenservice. Verschiedene Fragen wurden sofort beantwortet. Auch bei Nachbestellungen wurde mir sofort geholfen. Ein großes Lob von mir und weiter so Jungs.
Oscar (verified owner) –
Excellent product, perfect packaging and very fast delivery (10 days to Italy). I think theese are the best panniers for KTM 1190 adventure about price, quality and measures/volume ratio. Great job guys!!!!
Emanuel (verified owner) –
Migliore qualità /prezzo in commercio!
Ben fatte e molto belle da vedere sulla mia KTM 1290 Super Adventure.
I ragazzi sono molto disponibili e pronti a soddisfare ogni desiderio rispondendo subito alle mail.
Soddisfattissimo e le consiglio sempre a tutti!
Paolo –
Le borse sono molto ben realizzate e molto robuste non si muovono anche alle alte velocità in autostrada le guarnizioni tengono perfettamente asciutto l’interno in caso di pioggia il telaio anche quello è molto solido e si monta perfettamente alla moto ktm1290
Simone (verified owner) –
The price is more than reasonable for the quality