KTM 1050/1090/1150/1190/1290 Exhaust Cutout 48/40 l Classic Aluminium Panniers
602.58 € incl. VAT
Prices include 21% VAT (Romania). The final VAT is calculated at checkout based on your delivery country. EU businesses with a valid VAT number can buy without VAT — just enter it at checkout.
Waterproof Classic aluminium panniers for the KTM 1050–1290 Adventure: a 48 L / 40 L set with an exhaust cutout, made in our workshop in Romania.
- 2 mm aluminium with 14 bending lines, deep-drawn lid and bottom
- Exchangeable 13-face HDPE corners and impact-release mounting
- Three colours and three lid-opening options, one key for both panniers
Price is for a set of two panniers. Mounts on the KTM 1050/1090/1150/1190/1290 Adventure pannier racks (up to 2020), asymmetrical exhaust cutout.
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- Shipping across Romania & Europe
- 14-day returns
- Made in Romania by Heavy Duties
- Secure payment
The Heavy Duties Classic panniers for the KTM 1050, 1090, 1150, 1190 and 1290 Adventure are a waterproof 48 L / 40 L aluminium set with an exhaust cutout, made to mount on our asymmetrical racks with exhaust gap. They are designed and made in Romania and tested on rough terrain around the world.
Why riders choose Classic panniers
- Strong, light shell: 2 mm aluminium alloy with 14 precision bending lines.
- Waterproof and dustproof: deep-drawn (cold-formed) lid and bottom, a riveted base sealed with silicone, and an EPDM gasket.
- Repairable: exchangeable 13-face HDPE corner protectors, injection-moulded in-house.
- Impact release: in a strong impact the mounting lets the pannier come off the rack, protecting your legs, the rack and the box.
- Secure: 1.5 mm steel toggle latches and one key for both panniers.
- Ready for extra gear: integrated strap holders with rounded edges that take several strap sizes.
- Precise build: CNC-milled parts and TIG-welded finish.
Fits
- KTM 1050 Adventure
- KTM 1090 Adventure
- KTM 1150 Adventure
- KTM 1190 Adventure
- KTM 1290 Adventure
Requires the Heavy Duties asymmetrical pannier racks: KTM 1050/1090/1150/1190/1290 Adventure pannier racks (up to 2020), asymmetrical exhaust cutout. We only produce the 48/40 L exhaust-cutout version for this bike.
Technical specifications
| Volume | 48 L + 40 L (exhaust side) |
|---|---|
| Material | 2 mm aluminium alloy, 14 bending lines |
| Construction | Deep-drawn lid and bottom, riveted base sealed with silicone |
| Seal | EPDM gasket |
| Corners | 13-face HDPE, exchangeable |
| Mounting | Impact release, polyethylene brackets, 14 bolted points with thread lock |
| Latches | 1.5 mm steel toggle latches |
| Lid opening | 2 locks (removable lids) · 1 lock + 1 hinge · Alterna-Latch dual lock/hinge |
| Colours | Natural aluminium · black coated · grey coated |
| Lock | One key for both panniers |
| Sold as | Set of two (left and right) |
| Made in | Romania (EU) |
In the box
- 2 Classic aluminium panniers (left and right)
- Impact-release mounting brackets
- Keys
Prefer the Rhino series? The Rhino 48/40 L panniers for the same bike use the same racks. Protect the rest of the bike with the KTM 1090/1190/1290 Adventure crash bars. Spare parts such as Heavy Duties protection corners and the Alterna-Latch lock/hinge are available separately.
Frequently asked questions
Are these panniers waterproof?
Yes. The deep-drawn lid and base, the riveted and silicone-sealed base and the EPDM gasket keep rain, river spray and dust out.
Which racks do I need?
The Heavy Duties asymmetrical racks with exhaust gap: KTM 1050/1090/1150/1190/1290 Adventure pannier racks (up to 2020), asymmetrical exhaust cutout. The panniers are built to fit them precisely.
What happens if I damage a corner?
Each HDPE corner is replaceable on its own. Order Heavy Duties protection corners and change only the damaged part.
Is the price for one pannier or a set?
The price is for a set of two panniers (48 L and 40 L).
| Weight | 30 kg |
|---|---|
| Panniers Color | aluminiun color, black coated, gray coated |
| Lid Opening | 2 locks – removable lids, 1 lock and 1 hinge, alterna-latch dual lock/hinge |
9 reviews for KTM 1050/1090/1150/1190/1290 Exhaust Cutout 48/40 l Classic Aluminium Panniers
Sizes
Three sizes, built to balance carrying capacity and handling.
450 × 220 × 420 mm
Compact and balanced — ideal for lighter setups and shorter trips.
480 × 250 × 420 mm
Maximum volume and stability for long journeys and two-up riding.
Exhaust cutout set
Model-specific sets with a cut-out profile on the exhaust side, keeping total width minimal.
Colours
Electrostatic powder coating for corrosion, UV and abrasion resistance — or raw aluminium.
Natural aluminium
No coating — a pure, industrial look that shows every journey.
Grey coated
Electrostatic powder coating in a refined, understated tone.
Black coated
The classic adventure finish — tough, stealthy, weather-resistant.
Mix & match
Combine coated and natural panniers — ask us for custom combinations.
Lid opening
Two classic configurations, or the dual-action Alterna-Latch.
2 locks · removable lid
Both latches release for full lid removal — handy as a tray at camp.
1 lock · 1 hinge
One latch opens, the other works as a hinge.
Alterna-Latch
Dual lock / hinge — opens from either side or lifts off completely.
Extra options
Add protection and practicality — all built to the same Heavy Duties standard.
Extreme protections
2 mm aluminium plates riveted over exposed edges for hard off-road use.
Pannier handles
Carry the pannier off the bike or strap gear on top.
5 mm foam isolation
Polyethylene inner padding comes with every set.
Built for the long road
Made in Romania
Designed, welded and finished in our own workshop.
Laser-scanned fit
Every mount point captured on the real motorcycle.
Impact release
Pannier mounting designed to protect the rider in a crash.
Shipped across Europe
Packed carefully and tracked to your door.
Questions before you order
Not sure this fits your bike or setup? Call us on +40 785 076 265 or write to heavyduties@gmail.com — the people who build it will answer.
Every product is designed for the exact models listed in its title and categories, using measurements taken on the real bike. If your model or year is not listed, contact us before ordering.
We ship across Romania and Europe. Most orders leave the workshop within a few working days; made-to-order items can take longer and we will tell you the exact timing.
Yes — you have 14 days to return a product. See our return policy for the details.
Check the compatibility notes in the description: panniers mount on Heavy Duties racks, and racks are specific to each bike. You can find all parts for your bike in Shop by motorcycle.
svein.nordby –
I got my HD panniers including rack for my KTM 1290 super adventure (T) summer 2018. A number of different brands were considered during a long winter – the choice of HD was based on quality, usability, finish and cost. After 2 seasons of usage, under the often hard climate and weather condition in Norway, i have never ever regret the choice of these panniers. The set was easy to mount, based on the installation manual. The capacity of the boxes is fine, it’s convinient to strap extras on top of the boxes, they are easy to mount on/off, the quality and finish is superb and the look and fit on my KTM could not be better. The order process was outstandingly nice handled, they provide service at the highest level – any question was fully and quick replied.
I will for sure go for the same set of panniers for my next bike.
Jimmy –
Valises et supports achetés ensembles.
Ce n’est pas difficile, en terme de rapport qualité/prix, on ne fais pas mieux !!!
Les valises sont très solides, possible de les configurer comme on le veux, le rendu sur la moto est superbe.. si je devais en racheter, je choisirais les mêmes !
J’ai envoyé des mails pour ma commande et mon interlocuteur était très sympathique, tout s’est bien passé, de la commande à la livraison.
Environ 1 semaine de la Roumanie en France ce qui est très raisonnable !
N’hésitez vraiment pas, ces valises sont top !!!
Tommaso (verified owner) –
Installed my HD panniers on my KTM 1090. These are definitely the best set of panniers you could buy for several reasons:
1. They look beautiful.
2. They are well built.
3. The price is really good for what you get.
4. They fit perfectly.
5. As far as I know they are the only pair of panniers that let the KTM 1090 stay under 1 meter of total width once installed (all the majour brands are over 1 meter). –>> European law permits a maximum width of 1 meter for a motorbike (50 cm per side starting from the center of the veichle – no matter what your )!!!!
6. Last but not least, I had some problems with the shipment in Italy and the guys of HD have been enormously kind and helped so much to solve the situation. This is the kind of service everyone would love to experience. Thank you so much!
Tommaso.
Heavy Duties Team (store manager) –
Thank you very much for you kind words, Tomasso!
Stefan (verified owner) –
This is my second Heavyduties pannier set and they even got better. Build quality is great, weldings are clean and precise and last but not least – they come close to the look of adventure cases as i imagine them. In combination with a reasonable pricing that doesn´t let you feel the urge of robbing a bank, they come close to “outstanding”.
The mounting system is as clever as simple and so the panniers can be removed quickly if needed.
I hope that i will not be forced to test their crash-resistancy, but the used material and the look and feel ist trustworthy.
And on top a great thanks to the heavyduties-logistic-team for extremely quick processing of the order and rapid shipment – chapeau !
Erwin.L (verified owner) –
Ich bin mit dem Equipment sehr zufrieden. Weist eine hohe Qualität und Präzision auf. Bestellt hatte ich mir beiden packtaschen für die KTM 1290 super adventure. Mit dem Händler bin ich auch sehr zufrieden, reibungslose Abwicklung sowie top Kundenservice. Verschiedene Fragen wurden sofort beantwortet. Auch bei Nachbestellungen wurde mir sofort geholfen. Ein großes Lob von mir und weiter so Jungs.
Oscar (verified owner) –
Excellent product, perfect packaging and very fast delivery (10 days to Italy). I think theese are the best panniers for KTM 1190 adventure about price, quality and measures/volume ratio. Great job guys!!!!
Emanuel (verified owner) –
Migliore qualità/prezzo in commercio!
Ben fatte e molto belle da vedere sulla mia KTM 1290 Super Adventure.
I ragazzi sono molto disponibili e pronti a soddisfare ogni desiderio rispondendo subito alle mail.
Soddisfattissimo e le consiglio sempre a tutti!
Paolo –
Le borse sono molto ben realizzate e molto robuste non si muovono anche alle alte velocità in autostrada le guarnizioni tengono perfettamente asciutto l’interno in caso di pioggia il telaio anche quello è molto solido e si monta perfettamente alla moto ktm1290
Simone (verified owner) –
The price is more than reasonable for the quality