KTM 1090/1190/1290 Adventure Crash Bars
242.00 € exc. Vat
Genuine KTM Powerparts crash bars for the KTM 1090, 1190 and 1290 Adventure that guard the engine, fairing and fuel tank in a tip-over or slide — sold and supported by Heavy Duties.
- 21 mm steel tubing, CNC-bent for a no-modification fit
- Two-layer coating: zinc primer plus black finish
- Bolt-on set with left and right bars and mounting hardware
1 in stock
- Shipping across Romania & Europe
- 14-day returns
- Made in Romania by Heavy Duties
- Secure payment
These KTM Powerparts crash bars protect the engine, fairing and fuel tank of the KTM 1090, 1190 and 1290 Adventure when the bike goes down. They bolt to the existing frame mounting points and spread impact energy across the frame instead of a single point. They are sold and supported by Heavy Duties.
Key features
- Strong: 21 mm steel tubing for rigidity and impact resistance
- Precise fit: CNC-bent for installation with no modifications
- Load spreading: mounting points chosen to avoid localised loads on the frame or engine
- Two-layer coating: zinc primer base coat followed by a black finish
- Wide coverage: engine, fairing, fuel tank and accessories, by limiting how far the bike leans over in a fall
- Keeps lean angle: no loss of cornering clearance
- Complete set: left and right bars with all mounting hardware
Fits
- KTM 1090 Adventure
- KTM 1190 Adventure
- KTM 1290 Adventure
Check the Compatibility Information tab for the exact model years.
Technical specifications
| Brand | KTM Powerparts |
|---|---|
| Tube | 21 mm steel, CNC-bent |
| Coating | Zinc primer + black finish |
| Protection | Engine, fairing, fuel tank |
| Installation | Bolt-on, existing frame mounting points |
In the box
- Left crash bar
- Right crash bar
- Mounting hardware
Also for the big KTM Adventure: KTM 1090/1190/1290 radiator protection grille, KTM 1090/1290 handguard kit, the Heavy Duties pannier racks (up to 2020) and Rhino aluminium panniers 48/40 L.
Frequently asked questions
Are these original KTM parts?
Yes. They are part of the KTM Powerparts range; Heavy Duties sells and supports them.
Is the price for one side or a pair?
The set includes both left and right bars with the mounting hardware.
Do I need to modify the bike?
No. They are CNC-bent to fit the existing frame mounting points without modification.
KTM Adventure Crash Bars Compatibility Matrix
| Series | Models | Years |
| KTM 1050 Adventure | 1050 Adventure | 2015 – 2016 |
| KTM 1090 Adventure | 1090 Adventure, 1090 Adventure R | 2017 – 2019 |
| KTM 1190 Adventure | 1190 Adventure, 1190 Adventure R | 2013 – 2016 |
| KTM 1290 Adventure | 1290 Super Adventure, R, S, T versions | 2015 – 2020 |
Technical Resources & Installation
For a safe and vibration-free setup, installation utilizes existing frame mounting points. Please consult the official mounting guide for torque specifications and correct assembly.
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Installation Reference: KTM Powerparts Instructions - Adventure Crash Bar System.
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Ready-to-Install: Set includes both left and right sides with all necessary high-grade mounting hardware.
| Weight | 1 kg |
|---|
Sizes
Three sizes, built to balance carrying capacity and handling.
450 × 220 × 420 mm
Compact and balanced — ideal for lighter setups and shorter trips.
480 × 250 × 420 mm
Maximum volume and stability for long journeys and two-up riding.
Exhaust cutout set
Model-specific sets with a cut-out profile on the exhaust side, keeping total width minimal.
Colours
Electrostatic powder coating for corrosion, UV and abrasion resistance — or raw aluminium.
Natural aluminium
No coating — a pure, industrial look that shows every journey.
Grey coated
Electrostatic powder coating in a refined, understated tone.
Black coated
The classic adventure finish — tough, stealthy, weather-resistant.
Mix & match
Combine coated and natural panniers — ask us for custom combinations.
Lid opening
Two classic configurations, or the dual-action Alterna-Latch.
2 locks · removable lid
Both latches release for full lid removal — handy as a tray at camp.
1 lock · 1 hinge
One latch opens, the other works as a hinge.
Alterna-Latch
Dual lock / hinge — opens from either side or lifts off completely.
Extra options
Add protection and practicality — all built to the same Heavy Duties standard.
Extreme protections
2 mm aluminium plates riveted over exposed edges for hard off-road use.
Pannier handles
Carry the pannier off the bike or strap gear on top.
5 mm foam isolation
Polyethylene inner padding comes with every set.
Built for the long road
Made in Romania
Designed, welded and finished in our own workshop.
Laser-scanned fit
Every mount point captured on the real motorcycle.
Impact release
Pannier mounting designed to protect the rider in a crash.
Shipped across Europe
Packed carefully and tracked to your door.
Questions before you order
Not sure this fits your bike or setup? Call us on +40 785 076 265 or write to heavyduties@gmail.com — the people who build it will answer.
Every product is designed for the exact models listed in its title and categories, using measurements taken on the real bike. If your model or year is not listed, contact us before ordering.
We ship across Romania and Europe. Most orders leave the workshop within a few working days; made-to-order items can take longer and we will tell you the exact timing.
Yes — you have 14 days to return a product. See our return policy for the details.
Check the compatibility notes in the description: panniers mount on Heavy Duties racks, and racks are specific to each bike. You can find all parts for your bike in Shop by motorcycle.
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