KTM 790 / 890 Adventure (-2022) Crash Bars

KTM 790 / 890 Adventure (-2022) Crash Bars Engineered for Real Protection

The Heavy Duties KTM 790 / 890 Adventure Crash Bars are built to protect your motorcycle’s most vulnerable components — the low-slung fuel tanks, engine casing, and fairings — when it matters most. Specifically designed for the (-2022) models, these bars provide a robust shield that ensures critical parts remain intact during falls or technical off-road impacts.

Constructed from high-strength 21.3 mm steel tubing, this protection system is designed to handle heavy impacts while acting as a structural guard. Precision MIG and TIG welding ensures that every set of KTM 790 / 890 Adventure Crash Bars delivers exceptional structural strength and resistance to vibration. With an overall weight of 5.8kg, these bars offer superior coverage for the bike’s unique tank geometry without compromising its low center of gravity.

After fabrication, the bars are sandblasted and finished with an electrostatic black powder coating, delivering long-term corrosion protection against water, mud, and debris. These KTM 790 / 890 Adventure Crash Bars bolt directly to reinforced frame mounting points on the (-2022) chassis, ensuring that impact force is transferred safely to the bike’s frame.

Built for Strength, Fit, and Expansion

These KTM 790 / 890 Adventure Crash Bars are engineered to provide a secure protection platform while maintaining easy access for routine maintenance. Beyond protection, the bars expand your carrying capacity. By mounting the Heavy Duties Pipers add-ons, you can easily attach luggage straps, fuel or water canisters, or tool tubes. The plastic Pipers also work as replaceable impact buffers, adding another layer of protection to the bars themselves.

Key features

• Heavy-duty 21.3 mm steel tubing with 2.6 mm wall thickness

• Overall weight: 5.8kg

• Designed for KTM 790 / 890 Adventure (-2022) models

• MIG + TIG welded joints for maximum strength

• Bolts directly to frame mounting points — no cutting or drilling

• Powder-coated after sandblasting for superior corrosion resistance

• Specific fuel tank and engine protection

• Easy access for maintenance without removal

• Compatible with Heavy Duties Pipers add-ons for extra functionality

• Replaceable plastic Pipers for additional protection

• Designed and manufactured in the EU

Why the KTM 790 / 890 Adventure Crash Bars are favored by riders

The Heavy Duties KTM 790 / 890 Adventure Crash Bars are developed and tested in real-world riding conditions. Our protection systems are trusted by adventure riders for their strength, precise fit on the (-2022) models, and the ability to expand storage through modular add-ons.

Stable. Durable. Adventure-proven.