KTM 790 / 890 Adventure (2023-) – Crash Bars
Price range: 120.70 € through 125.70 € exc. Vat
Crash bars for the 2023+ KTM 790 and 890 Adventure that protect the engine casing, fairings and frame in a fall.
- 21.3 mm steel tube, 2.6 mm wall, 5.1 kg
- MIG + TIG welded, powder coated black or orange
- Bolt-on, no cutting or drilling
Ready for Pipers add-ons.
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- Shipping across Romania & Europe
- 14-day returns
- Made in Romania by Heavy Duties
- Secure payment
Heavy Duties crash bars protect the engine casing, fairings and frame of the 2023+ KTM 790 and 890 Adventure when the bike goes down. They bolt to reinforced frame mounting points, so impact forces go into the chassis rather than the bodywork.
Key features
- Strong: 21.3 mm steel tube with a 2.6 mm wall
- MIG + TIG welded joints
- Bolt-on: frame mounting points, no cutting or drilling
- Corrosion-resistant: sandblasted, then electrostatically powder coated in black or orange
- Service-friendly: most essential maintenance without removing the bars
- Expandable: Pipers add-ons carry straps, canisters or tool tubes and act as replaceable impact buffers
Fits
- KTM 790 Adventure (2023 and newer)
- KTM 890 Adventure (2023 and newer)
Technical specifications
| Tube | 21.3 mm steel, 2.6 mm wall |
|---|---|
| Weight | 5.1 kg |
| Welding | MIG + TIG |
| Finish | Sandblasted, electrostatic powder coat |
| Colours | Black · orange |
| Installation | Bolt-on, frame mounting points |
| Made in | Romania (EU) |
In the box
- Left and right crash bars
Complete your KTM build with the KTM 790/890 Adventure asymmetrical pannier racks and Rhino aluminium panniers (48/40 L) or Classic aluminium panniers (48/40 L).
Frequently asked questions
Do these fit the KTM 790/890 Adventure before 2023?
No, this version is for 2023 and newer. For earlier bikes see the KTM 790/890 Adventure (–2022) crash bars.
Do I need to drill or cut anything?
No. The bars bolt to the frame mounting points.
Which colours are available?
Black or orange powder coat.
Can I carry extra gear on the bars?
Yes — add Pipers for straps, canisters or tool tubes.
| Weight | 7 kg |
|---|---|
| Dimensions | 50 × 40 × 30 cm |
| Coated | Black, Orange |
Built for the long road
Made in Romania
Designed, welded and finished in our own workshop.
Laser-scanned fit
Every mount point captured on the real motorcycle.
Impact release
Pannier mounting designed to protect the rider in a crash.
Shipped across Europe
Packed carefully and tracked to your door.
Questions before you order
Not sure this fits your bike or setup? Call us on +40 785 076 265 or write to heavyduties@gmail.com — the people who build it will answer.
Every product is designed for the exact models listed in its title and categories, using measurements taken on the real bike. If your model or year is not listed, contact us before ordering.
We ship across Romania and Europe. Most orders leave the workshop within a few working days; made-to-order items can take longer and we will tell you the exact timing.
Yes — you have 14 days to return a product. See our return policy for the details.
Check the compatibility notes in the description: panniers mount on Heavy Duties racks, and racks are specific to each bike. You can find all parts for your bike in Shop by motorcycle.
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