KTM 790 / 890 Adventure (-2022) Crash Bars

Price range: 139.00 € through 144.00 € exc. Vat

(1 customer review)

Crash bars for the KTM 790 / 890 Adventure up to 2022 that protect the low-slung fuel tanks, engine casing and fairings in a fall. Made in our workshop in Romania.

  • 21.3 mm steel tube, 2.6 mm wall, 5.8 kg
  • MIG + TIG welded, sandblasted and powder coated
  • Bolt-on, no cutting or drilling · ready for Pipers add-ons

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SKU: CB790 Categories: , , Brand:

The Heavy Duties crash bars for the KTM 790 and 890 Adventure (up to 2022) protect the low-slung fuel tanks, engine casing and fairings when the bike goes down. They bolt to the frame mounting points, so impact forces go into the chassis instead of the bodywork.

Key features

  • Strong: 21.3 mm steel tube with a 2.6 mm wall, 5.8 kg in total
  • Protection where it counts: low-slung fuel tanks, engine casing and fairings
  • Durable joints: MIG and TIG welded for strength and resistance to vibration
  • Corrosion-resistant: sandblasted, then electrostatically powder coated
  • Bolt-on: fits the frame mounting points with no cutting or drilling, and leaves access for routine maintenance
  • Expandable: ready for Heavy Duties Pipers to carry straps, canisters or tool tubes; the Pipers also act as replaceable impact buffers
  • Two colours: black or orange powder coat

Fits

  • KTM 790 Adventure, up to 2022
  • KTM 890 Adventure, up to 2022

Technical specifications

Tube 21.3 mm steel, 2.6 mm wall
Weight 5.8 kg
Protection Low-slung fuel tanks, engine casing and fairings
Welding MIG + TIG
Finish Sandblasted, electrostatic powder coat in black or orange
Installation Bolt-on, frame mounting points
Add-ons Heavy Duties Pipers (21.3 mm)
Made in Romania (EU)

Also for this bike: skid plate, asymmetrical pannier racks, Rhino panniers 48/40 L or Classic panniers 48/40 L, and a centre stand (–2022).

Frequently asked questions

Do these fit the 2023+ 790/890 Adventure?

No. For 2023 and newer bikes, see the KTM 790 / 890 Adventure (2023–) crash bars.

Which colours are available?

Black or orange powder coat — choose in the options.

Do I need to drill or cut anything?

No. The bars bolt to the existing frame mounting points, with no cutting or drilling.

Can I carry extra gear on the bars?

Yes. Clamp Heavy Duties Pipers onto the 21.3 mm tube to anchor straps, fuel or water canisters and tool tubes. The plastic Pipers also act as replaceable impact buffers.

Weight7 kg
Dimensions50 × 40 × 30 cm
CoatedBlack, Orange

1 review for KTM 790 / 890 Adventure (-2022) Crash Bars

  1. Renato Baseggio (verified owner) –

    Tutto perfetto grazie

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Why Heavy Duties

Built for the long road

RO

Made in Romania

Designed, welded and finished in our own workshop.

3D

Laser-scanned fit

Every mount point captured on the real motorcycle.

IR

Impact release

Pannier mounting designed to protect the rider in a crash.

EU

Shipped across Europe

Packed carefully and tracked to your door.

Good to know

Questions before you order

Not sure this fits your bike or setup? Call us on +40 785 076 265 or write to heavyduties@gmail.com — the people who build it will answer.

Will it fit my motorcycle?

Every product is designed for the exact models listed in its title and categories, using measurements taken on the real bike. If your model or year is not listed, contact us before ordering.

How long does delivery take?

We ship across Romania and Europe. Most orders leave the workshop within a few working days; made-to-order items can take longer and we will tell you the exact timing.

Can I return it?

Yes — you have 14 days to return a product. See our return policy for the details.

Do I need anything else to mount it?

Check the compatibility notes in the description: panniers mount on Heavy Duties racks, and racks are specific to each bike. You can find all parts for your bike in Shop by motorcycle.

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