KTM 790 / 890 Adventure (-2022) Crash Bars
139.00 € – 144.00 €Price range: 139.00 € through 144.00 € exc. Vat
Crash bars for the KTM 790 / 890 Adventure up to 2022 that protect the low-slung fuel tanks, engine casing and fairings in a fall. Made in our workshop in Romania.
- 21.3 mm steel tube, 2.6 mm wall, 5.8 kg
- MIG + TIG welded, sandblasted and powder coated
- Bolt-on, no cutting or drilling · ready for Pipers add-ons
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- Shipping across Romania & Europe
- 14-day returns
- Made in Romania by Heavy Duties
- Secure payment
The Heavy Duties crash bars for the KTM 790 and 890 Adventure (up to 2022) protect the low-slung fuel tanks, engine casing and fairings when the bike goes down. They bolt to the frame mounting points, so impact forces go into the chassis instead of the bodywork.
Key features
- Strong: 21.3 mm steel tube with a 2.6 mm wall, 5.8 kg in total
- Protection where it counts: low-slung fuel tanks, engine casing and fairings
- Durable joints: MIG and TIG welded for strength and resistance to vibration
- Corrosion-resistant: sandblasted, then electrostatically powder coated
- Bolt-on: fits the frame mounting points with no cutting or drilling, and leaves access for routine maintenance
- Expandable: ready for Heavy Duties Pipers to carry straps, canisters or tool tubes; the Pipers also act as replaceable impact buffers
- Two colours: black or orange powder coat
Fits
- KTM 790 Adventure, up to 2022
- KTM 890 Adventure, up to 2022
Technical specifications
| Tube | 21.3 mm steel, 2.6 mm wall |
|---|---|
| Weight | 5.8 kg |
| Protection | Low-slung fuel tanks, engine casing and fairings |
| Welding | MIG + TIG |
| Finish | Sandblasted, electrostatic powder coat in black or orange |
| Installation | Bolt-on, frame mounting points |
| Add-ons | Heavy Duties Pipers (21.3 mm) |
| Made in | Romania (EU) |
Also for this bike: skid plate, asymmetrical pannier racks, Rhino panniers 48/40 L or Classic panniers 48/40 L, and a centre stand (–2022).
Frequently asked questions
Do these fit the 2023+ 790/890 Adventure?
No. For 2023 and newer bikes, see the KTM 790 / 890 Adventure (2023–) crash bars.
Which colours are available?
Black or orange powder coat — choose in the options.
Do I need to drill or cut anything?
No. The bars bolt to the existing frame mounting points, with no cutting or drilling.
Can I carry extra gear on the bars?
Yes. Clamp Heavy Duties Pipers onto the 21.3 mm tube to anchor straps, fuel or water canisters and tool tubes. The plastic Pipers also act as replaceable impact buffers.
| Weight | 7 kg |
|---|---|
| Dimensions | 50 × 40 × 30 cm |
| Coated | Black, Orange |
1 review for KTM 790 / 890 Adventure (-2022) Crash Bars
Built for the long road
Made in Romania
Designed, welded and finished in our own workshop.
Laser-scanned fit
Every mount point captured on the real motorcycle.
Impact release
Pannier mounting designed to protect the rider in a crash.
Shipped across Europe
Packed carefully and tracked to your door.
Questions before you order
Not sure this fits your bike or setup? Call us on +40 785 076 265 or write to heavyduties@gmail.com — the people who build it will answer.
Every product is designed for the exact models listed in its title and categories, using measurements taken on the real bike. If your model or year is not listed, contact us before ordering.
We ship across Romania and Europe. Most orders leave the workshop within a few working days; made-to-order items can take longer and we will tell you the exact timing.
Yes — you have 14 days to return a product. See our return policy for the details.
Check the compatibility notes in the description: panniers mount on Heavy Duties racks, and racks are specific to each bike. You can find all parts for your bike in Shop by motorcycle.

Renato Baseggio (verified owner) –
Tutto perfetto grazie