Rhino Aluminium Panniers – SUZUKI V-Strom 650 (Exhaust Cutout 48/40 l)

Price range: 653.00 € through 693.00 € exc. Vat

Waterproof Rhino aluminium panniers for the Suzuki V-Strom 650: a 48 L / 40 L set with an exhaust cutout, made in our workshop in Romania.

  • 2 mm aluminium with Rhino edge profile and deep-drawn lid and base
  • Replaceable 13-face HDPE corners and patented impact-release mounting
  • Three colours and three lid-opening options, one key for both panniers

Price is for a set of two panniers. Mounts on the Suzuki V-Strom 650 pannier racks (XT/DE), asymmetrical (exhaust cutout).

 €

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The Heavy Duties Rhino panniers for the Suzuki V-Strom 650 are a waterproof 48 L / 40 L aluminium set with an exhaust cutout, made to mount on our asymmetrical racks with exhaust gap. They are designed, built and tested in Romania by riders who use them on long-distance trips.

Why riders choose Rhino panniers

  • Robust: 2 mm aluminium alloy, reinforced by the Rhino edge profile and 14 precision bending lines.
  • Waterproof and dustproof: lid and base are deep-drawn in one piece; the base is riveted and silicone-sealed and the lid closes on an EPDM gasket.
  • Repairable: 13-face HDPE corner protectors, moulded in-house and replaceable one by one.
  • Safer in a crash: the patented impact-release mounting lets the pannier come off the rack in a heavy impact, protecting your leg, the rack and the pannier.
  • Secure: 1.5 mm laser-cut steel toggle latches with Rhino embossing, or the Alterna-Latch dual-action lock/hinge, with one key for both panniers.
  • Made for travel: integrated rounded strap holders for dry bags and camping gear.
  • Precise fit: CNC-milled components and TIG-welded edges, matched to Heavy Duties racks.

Fits

  • Suzuki V-Strom 650

Requires the Heavy Duties asymmetrical pannier racks: Suzuki V-Strom 650 pannier racks (XT/DE), asymmetrical (exhaust cutout). We only produce the 48/40 L exhaust-cutout version for this bike.

Technical specifications

Volume 48 L + 40 L (exhaust side)
Material 2 mm aluminium alloy, 14 bending lines, Rhino edge profile
Construction Deep-drawn lid and base, riveted and silicone-sealed base
Seal EPDM gasket
Corners 13-face HDPE, replaceable
Mounting Patented impact release, polyethylene brackets, 14 reinforced bolted points
Latches 1.5 mm laser-cut steel toggle latches or Alterna-Latch
Lid opening 2 locks (removable lids) · 1 lock + 1 hinge · Alterna-Latch dual lock/hinge
Colours Natural aluminium · black coated · grey coated
Lock One key for both panniers
Sold as Set of two (left and right)
Made in Romania (EU)

In the box

  • 2 Rhino aluminium panniers (left and right)
  • Impact-release mounting brackets
  • Keys

Protect the rest of the bike with the Suzuki V-Strom 650 (XT/DE) crash bars. Spare parts such as Heavy Duties protection corners and the Alterna-Latch lock/hinge are available separately.

Frequently asked questions

Are these panniers waterproof?

Yes. The deep-drawn lid and base, the riveted and silicone-sealed base and the EPDM gasket keep rain, river spray and dust out.

Which racks do I need?

The Heavy Duties asymmetrical racks with exhaust gap: Suzuki V-Strom 650 pannier racks (XT/DE), asymmetrical (exhaust cutout). The panniers are built to fit them precisely.

What happens if I damage a corner?

Each HDPE corner is replaceable on its own. Order Heavy Duties protection corners and change only the damaged part.

Is the price for one pannier or a set?

The price is for a set of two panniers (48 L and 40 L).

Built to withstand adventure

PANNIERS FEATURES

Every detail of our panniers is engineered for real-world adventure riding. From the materials we choose to the way each part is formed, welded, and sealed — everything is designed to protect your gear and perform flawlessly, no matter where the trail takes you.

2 mm aluminium alloy

Made of 2 mm high grade aluminium alloy with 14 bending lines to ensure a high strength of the final structure, while maintaining a good balance between sturdiness and weight.

deep drawn lid and bottom

Innovative deep drawn lid and bottom. Deep drawing (cold forming) increases the structural resistance of the panniers and their waterproof qualities, while eliminating the need for welded corners.

waterproof

Riveted bottom, sealed with silicone and an exchangeable rubber EPDM gasket securing the lid’s inner eversion to body contact surface and providing dust proof and waterproof storage in driving rain and water crossings.

13 faces hard plastic corners

In-house, mould-injected high-density polyethylene corners with increased wear resistance.
They provide abrasion protection for the panniers and are fully exchangeable.

CNC milled and TIG welded

Robot and hand-welded with attention to detail.
CNC-milled for a perfect finish and consistent precision on every edge.

Plastic straps holders

Four polyethylene strap holders mounted on the lid — mould-injected in-house for durability, featuring rounded edges to prevent strap abrasion.
Designed for multiple strap sizes and exchangeable if needed.

Panniers fixing system

Panniers are securely attached and locked to the steel racks using high-strength polyethylene mounting brackets.
The fixing system is bolted with 14 screws and nuts (thread-locked).
Our innovative design allows release of the pannier from the rack in case of strong impact.

Toggle latch key lock

Technical & Branded
1.5 mm laser-cut steel toggle latch with Heavy Duties Rhino stamping.
Integrated one-key lock system for both panniers ensures simplicity and safety.

Alterna-Latch Dual-Action Hinge Lock System

Functional & Flexible
Alternate. Lock. Open both ways. A pannier lid latch system built for flexibility and reliability.
Open from both sides, lock securely.

Exchangeable wear components

Corner protectors and strap holders are in-house, mould-injected HDPE with high wear resistance, designed to be easily replaceable individually to extend the panniers’ lifespan.

Designed for the comfort of your journey

PANNIERS OPTIONS

Because every rider and every motorcycle is different, we’ve created multiple configurations to fit your needs. Choose your perfect size, finish, opening system, and additional options — all built on the same Heavy Duties durability and precision.

Choose the capacity that fits your journey.

Size

Our panniers come in three size options, designed to balance carrying capacity and motorcycle handling. Each set is built to optimize weight distribution and offer maximum practicality — from weekend rides to long-distance expeditions.

39L
(450 mm L × 220 mm W × 420 mm H)

Compact and balanced

Ideal for lighter setups or shorter trips. Perfect when you need agility without sacrificing space. 

48L
(480 mm L × 250 mm W × 420 mm H).

Maximum volume and stability

The go-to size for long journeys and two-up riding, offering generous internal space. 

40-48L
(480 mm L × 250 mm W × 440 mm H)

ESSENTIAL OILS

Designed with a cut-out profile to fit exhaust systems while keeping total width minimal. 

Choose your finish.

Color

All Heavy Duties panniers are finished to the same exacting standards, using electrostatic powder coating for superior resistance to corrosion, UV, and abrasion. Whether you prefer a raw aluminium look or a coated surface, every finish is built to last.

Raw and timeless

Plain Aluminium

No coating applied — a pure, industrial look that proudly shows every journey’s story.

Subtle and resilient

Grey Coated

Electrostatic powder coating adds protection with a refined, understated tone.

Bold and rugged

Black Coated

The classic adventure finish — tough, stealthy, and resistant to the harshest elements.

Distinctive contrast

Grey / Black Coated

Two-tone design offering a modern, technical aesthetic with all the benefits of full coating.

Choose how you access your gear

Lid Opening

Two lid configurations are available to suit different travel styles. Whether you prefer quick access during short rides or full removal for easy packing, both systems are built with Heavy Duties reliability and precision.

Full access and versatility

2 Locks (Removable Lid)

Both latches release for complete lid removal, allowing easy packing or use as a utility tray when camping.

Fast one-side access

1 Lock – 1 Hinge

One latch releases while the other side acts as a hinge — convenient for quick stops and smaller setups. (Not recommended for use with large top cases.)

Add functionality and protection.

Extra Options

Upgrade your panniers with accessories designed for comfort, durability, and practicality. Every option is made from the same high-quality materials and tested in real travel conditions.

Protection from the inside out

Polyethylene Foam Isolation

5 mm thick interior padding that prevents rubbing and keeps your gear secure, even on rough terrain.

Additional armour

Extreme Protections

2 mm aluminium reinforcement plates riveted to exposed edges for increased impact resistance.

Practical and strong

Pannier Handles

Designed for quick attachment of luggage or carrying the pannier itself. Ideal for tents, dry bags, or tool rolls.

Weight30 kg
Panniers Coloraluminiun color, black coated, gray coated
Lid Opening2 locks – removable lids, 1 lock and 1 hinge, alterna-latch dual lock/hinge

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Why Heavy Duties

Built for the long road

RO

Made in Romania

Designed, welded and finished in our own workshop.

3D

Laser-scanned fit

Every mount point captured on the real motorcycle.

IR

Impact release

Pannier mounting designed to protect the rider in a crash.

EU

Shipped across Europe

Packed carefully and tracked to your door.

Good to know

Questions before you order

Not sure this fits your bike or setup? Call us on +40 785 076 265 or write to heavyduties@gmail.com — the people who build it will answer.

Will it fit my motorcycle?

Every product is designed for the exact models listed in its title and categories, using measurements taken on the real bike. If your model or year is not listed, contact us before ordering.

How long does delivery take?

We ship across Romania and Europe. Most orders leave the workshop within a few working days; made-to-order items can take longer and we will tell you the exact timing.

Can I return it?

Yes — you have 14 days to return a product. See our return policy for the details.

Do I need anything else to mount it?

Check the compatibility notes in the description: panniers mount on Heavy Duties racks, and racks are specific to each bike. You can find all parts for your bike in Shop by motorcycle.