YAMAHA XT660Z Crash Bars
147.02 € incl. VAT
Prices include 21% VAT (Romania). The final VAT is calculated at checkout based on your delivery country. EU businesses with a valid VAT number can buy without VAT — just enter it at checkout.
Crash bars for the Yamaha XT660Z Ténéré that protect the engine casing, fairing and radiator in a fall. Made in our workshop in Romania.
- 21.3 mm steel tube, 2.6 mm wall, 6.3 kg
- MIG + TIG welded, sandblasted and powder coated
- Bolt-on, no cutting or drilling · ready for Pipers add-ons
3 in stock
- Shipping across Romania & Europe
- 14-day returns
- Made in Romania by Heavy Duties
- Secure payment
The Heavy Duties crash bars for the Yamaha XT660Z Ténéré protect the engine casing, fairing and radiator when the bike goes down. They bolt to the frame mounting points, so impact forces go into the chassis instead of the bodywork.
Key features
- Strong: 21.3 mm steel tube with a 2.6 mm wall, 6.3 kg in total
- Protection where it counts: engine casing, fairing and radiator
- Durable joints: MIG and TIG welded for strength and resistance to vibration
- Corrosion-resistant: sandblasted, then electrostatically powder coated
- Bolt-on: fits the frame mounting points with no cutting or drilling, and leaves access for routine maintenance
- Expandable: ready for Heavy Duties Pipers to carry straps, canisters or tool tubes; the Pipers also act as replaceable impact buffers
Fits
- Yamaha XT660Z Ténéré
Technical specifications
| Tube | 21.3 mm steel, 2.6 mm wall |
|---|---|
| Weight | 6.3 kg |
| Protection | Engine casing, fairing and radiator |
| Welding | MIG + TIG |
| Finish | Sandblasted, black electrostatic powder coat |
| Installation | Bolt-on, frame mounting points |
| Add-ons | Heavy Duties Pipers (21.3 mm) |
| Made in | Romania (EU) |
For the same bike: symmetrical pannier racks, Classic or Rhino aluminium panniers, Triko platform luggage rack and a centre stand.
Frequently asked questions
Do I need to drill or cut anything?
No. The bars bolt to the existing frame mounting points, with no cutting or drilling.
Can I still service the bike with the bars fitted?
Yes. The bars are shaped to leave access for routine maintenance, so they do not need to come off for everyday jobs.
Can I carry extra gear on the bars?
Yes. Clamp Heavy Duties Pipers onto the 21.3 mm tube to anchor straps, fuel or water canisters and tool tubes. The plastic Pipers also act as replaceable impact buffers.
| Weight | 7 kg |
|---|---|
| Dimensions | 70 × 40 × 50 cm |
2 reviews for YAMAHA XT660Z Crash Bars
Sizes
Three sizes, built to balance carrying capacity and handling.
450 × 220 × 420 mm
Compact and balanced — ideal for lighter setups and shorter trips.
480 × 250 × 420 mm
Maximum volume and stability for long journeys and two-up riding.
Exhaust cutout set
Model-specific sets with a cut-out profile on the exhaust side, keeping total width minimal.
Colours
Electrostatic powder coating for corrosion, UV and abrasion resistance — or raw aluminium.
Natural aluminium
No coating — a pure, industrial look that shows every journey.
Grey coated
Electrostatic powder coating in a refined, understated tone.
Black coated
The classic adventure finish — tough, stealthy, weather-resistant.
Mix & match
Combine coated and natural panniers — ask us for custom combinations.
Lid opening
Two classic configurations, or the dual-action Alterna-Latch.
2 locks · removable lid
Both latches release for full lid removal — handy as a tray at camp.
1 lock · 1 hinge
One latch opens, the other works as a hinge.
Alterna-Latch
Dual lock / hinge — opens from either side or lifts off completely.
Extra options
Add protection and practicality — all built to the same Heavy Duties standard.
Extreme protections
2 mm aluminium plates riveted over exposed edges for hard off-road use.
Pannier handles
Carry the pannier off the bike or strap gear on top.
5 mm foam isolation
Polyethylene inner padding comes with every set.
Built for the long road
Made in Romania
Designed, welded and finished in our own workshop.
Laser-scanned fit
Every mount point captured on the real motorcycle.
Impact release
Pannier mounting designed to protect the rider in a crash.
Shipped across Europe
Packed carefully and tracked to your door.
Questions before you order
Not sure this fits your bike or setup? Call us on +40 785 076 265 or write to heavyduties@gmail.com — the people who build it will answer.
Every product is designed for the exact models listed in its title and categories, using measurements taken on the real bike. If your model or year is not listed, contact us before ordering.
We ship across Romania and Europe. Most orders leave the workshop within a few working days; made-to-order items can take longer and we will tell you the exact timing.
Yes — you have 14 days to return a product. See our return policy for the details.
Check the compatibility notes in the description: panniers mount on Heavy Duties racks, and racks are specific to each bike. You can find all parts for your bike in Shop by motorcycle.
andrius.kaizevicius (verified owner) –
I installed these crash bars on my Tenere. It is worth to purchase if you do off road riding. I already tested it few times during low speed falls in deep sand. Crash bars look very solid as no deformation or free play was noticed after falls, only few paint scratches. Installation was described in the manual, however I had to use some force to align attachment holes. It would have been much easier to assemble crash bars with a help of second person.
Milan Szabo (verified owner) –
Had a bigger crash last year. I hit the a tree with the left fork. The crash bars did their job. The bars broke at a few places. But the bike was bearly scratched.